Design, manufacturing and integration come from one source – without unnecessary interfaces with external coil suppliers.
INDUSTRIAL THERMAL PROCESSES
Hot-smoking systems – from single-trolley systems to industrial multi-trolley installations.
SORGO systems combine powerful airflow, precise process control and hygienic stainless steel construction. The result is uniform colour, flavour and core temperature with short process times and low weight loss.
APPLICATION AREAS
Hot-smoking systems
Meat & sausage productsPoultryFishCheese
STANDARD PROCESSES OF THE HOT-SMOKING SYSTEM
01Curing colour development
02Drying
03Hot smoking
04Cooking
05Roasting
SINGLE-TROLLEY VERSION · SORGO SCS X1
Compact dimensions. Full smoking and cooking performance.
The single-trolley hot-smoking chamber combines professional process technology with a small footprint. Closed and open views show the high-quality stainless steel construction, precise airflow and hygienic interior.
CONSTRUCTION & CONFIGURATION
Hot-smoking technology for daily production
The original SORGO system image shows the compact combination of process chamber, controls and smoke generation. All components are hygienically and robustly combined in one service-friendly unit.
- 01Stainless steel housing
The system housing and chamber floor are made entirely of high-quality stainless steel.
- 02Fully insulated door
90 mm thick, one-piece construction with an acid- and temperature-resistant silicone seal.
- 03Robust rising door hinges
For high load-bearing capacity; automatic engagement occurs when the door opens to approximately 100°.
- 04Modern touch controls
Central operation, programme management and monitoring of process parameters.
- 05Integrated smoke generator
Compact, service-friendly installation in the side-mounted system section.
- 06Floor drain as standard · Optional pneumatic actuation
A floor drain is provided as standard. It can optionally be pneumatically actuated and fitted with a water level sensor. This enables controlled drainage; the door remains closed during showering.
- 07Reinforced chamber floor
Reinforced underneath with solid U-sections for high mechanical stability. The extra-thick, smooth internal floor is designed for easy, hygienic cleaning.
- 08Double welded and durably insulated
The system is double welded inside and outside, making it completely sealed. Dimensionally stable stone wool insulation minimises heat losses, does not collapse and remains durable for decades.
CIP CLEANING
Fully automatic cleaning for hot-smoking systems
Automatic CIP cleaning is standard equipment on SORGO hot-smoking systems. The programme-controlled system independently performs cleaning, contact time and fresh-water rinsing. It covers the system, including all smoke pipework and the smoke generator. The number and distribution of cleaning units are defined during system planning.
- 01Central cleaning station
One central station supplies several connected systems and cleans them automatically in sequence.
- 02Adjustable dosing
Cleaning agent dosing can be adjusted from 1 to 10%.
- 03Pressure boosting
A powerful stainless steel pump provides a cleaning pressure of approximately 10 bar. This makes the system independent of the customer's mains water pressure.
- 04Distributed cleaning circuits
The cleaning circuits reach all relevant system areas, including all smoke pipework and the smoke generator.
- 05Automatic fresh-water rinsing
After cleaning and contact time, the system automatically rinses with clean water.
- 06Hygienic pipework
All external distribution from the cleaning station uses stainless steel Mapress pipe. All cleaning system valves are also stainless steel.
STEAM HEATING · MANUFACTURED IN-HOUSE BY SORGO
HP steam coil for steam-heated hot-smoking systems.
This stainless-steel finned-tube coil is a SORGO-manufactured steam heating coil supplying process heat in suitably configured systems. The photo shows only a heating coil and does not demonstrate cooling or refrigerant compatibility.
Tubes, fins, headers and distributors are manufactured in hygienic stainless steel and supplied with suitable control valves.
This stainless-steel finned-tube coil is a SORGO-manufactured steam heating coil supplying process heat in suitably configured systems.
HR 1.900: 18 kW · HR 2.500: 25 kW · from HR 3.000: 30 kW per trolley
HOT SMOKING AND COOKING
Heating with electricity, gas, oil or high-pressure steam.
Optional cooling.
- HR 1.900: 18 kW · HR 2.500: 25 kW · from HR 3.000: 30 kW per trolley
- Supplementary electric heating is optional – for example, as an automatic substitute for a stopped steam boiler, to use available solar energy or for specially designed higher process temperatures.
SORGO ENGINEERING · PRODUCT YIELD
Uniform results with the lowest possible weight loss.
Shorter drying
High air recirculation capacity supports short drying phases – for the lowest possible weight loss and more saleable product.
Uniform throughout the trolley
Air distribution is designed for comparable results at the top, bottom, centre, left and right of the trolley.
One fan per trolley position
Each trolley position has its own fan motor with a stainless steel impeller manufactured in-house by SORGO.
Easy to maintain
Individual fans can be serviced selectively and replaced individually if required.
Continue production
In multi-trolley systems, functioning trolley positions can continue to be used if an individual fan fails.
Hygienic cleaning
The standard CIP system cleans the system, including all smoke pipework and the smoke generator.
Configurations for 1 to 12 trolleysFree choice of the technically appropriate smoke systemIndividual design for product and process
Smoke generators
First the smoke principle. Then the right smoke generator.
Smoke generator, smoke path and safety are planned as one system.
Smoke generatorsCONTROL & PROCESS DOCUMENTATION
SORGO SCS X1 – your processes under control.
Intuitive operation on a 15.6-inch industrial touchscreen, storable programmes and precise process control. Also discover SORGO INSPECT for central documentation and optional remote operation via smartphone or tablet.
Curing colour development, drying, hot smoking, cooking and roasting are standard processes; cooling and cold smoking are provided only with the corresponding equipment.
Discover control & process documentation
CONFIGURATION & DETAILS
Genuine SORGO technology. Engineered down to the details.
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TECHNICAL DESIGN
Sizes and capacities in a clear overview.
Select heating type, row arrangement, smoke generator and the optional climate package. All table values immediately update to reflect the selected configuration.
01
Configure version
The selection serves as a technical planning basis for the hot-smoking system.
Selected configuration
Heating with electricity, gas, oil or high-pressure steam.
HR 1.900: 18 kW · HR 2.500: 25 kW · from HR 3.000: 30 kW per trolley
Optional cooling.Electric · single row · Friction smoke · Without climate packageFriction smoke · The smoke generator version and electrical load are automatically taken into account for each size: standard or junior version for 1 to 3 trolleys, industrial version for 4 or more trolleys.
With electric, gas and oil heating, humidification is provided by a cold or hot water supply.
02
Capacities and dimensions
| Type | Trolleys | Trolley dimensions | System dimensions | Heat supply | Cooking / humidification | Electrical connected load |
|---|---|---|---|---|---|---|
| HR 1.900 | 1single row | 900 x 750 x 1550 mm | B 1300 x D 1120 x H 2140 mmSystem housing+ 300 mm air recirculation motor | 18 kWHeating capacity · Electric | Cold or hot water supplyElectric | 27,5 kWFriction smoke · Standard versionSmoke generator electrical load: 5,5 kW |
| HR 2.500 | 1single row | 1000 x 1000 x 1700 mm | B 1450 x D 1290 x H 2520 mmSystem housing+ 300 mm air recirculation motor | 25 kWHeating capacity · Electric | Cold or hot water supplyElectric | 34,5 kWFriction smoke · Standard versionSmoke generator electrical load: 5,5 kW |
| HR 3.000 | 1single row | 1000 x 1000 x 2000 mm | B 1450 x D 1290 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 30 kWHeating capacity · Electric | Cold or hot water supplyElectric | 39,5 kWFriction smoke · Standard versionSmoke generator electrical load: 5,5 kW |
| HR 6.000 | 2single row | 1000 x 1000 x 2000 mm | B 1450 x D 2350 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 60 kWHeating capacity · Electric | Cold or hot water supplyElectric | 72,5 kWFriction smoke · Standard versionSmoke generator electrical load: 5,5 kW |
| HR 9.000 | 3single row | 1000 x 1000 x 2000 mm | B 1450 x D 3440 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 90 kWHeating capacity · Electric | Cold or hot water supplyElectric | 108,5 kWFriction smoke · Standard versionSmoke generator electrical load: 5,5 kW |
| HR 12.000 | 4single row | 1000 x 1000 x 2000 mm | B 1450 x D 4520 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 120 kWHeating capacity · Electric | Cold or hot water supplyElectric | 146 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
| HR 15.000 | 5single row | 1000 x 1000 x 2000 mm | B 1450 x D 5600 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 150 kWHeating capacity · Electric | Cold or hot water supplyElectric | 179 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
| HR 18.000 | 6single row | 1000 x 1000 x 2000 mm | B 1450 x D 6680 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 180 kWHeating capacity · Electric | Cold or hot water supplyElectric | 212 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
| HR 24.000 | 8single row | 1000 x 1000 x 2000 mm | B 1450 x D 8840 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 240 kWHeating capacity · Electric | Cold or hot water supplyElectric | 278 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
| HR 30.000 | 10single row | 1000 x 1000 x 2000 mm | B 1450 x D 11000 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 300 kWHeating capacity · Electric | Cold or hot water supplyElectric | 344 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
| HR 36.000 | 12single row | 1000 x 1000 x 2000 mm | B 1450 x D 13160 x H 2820 mmSystem housing+ 300 mm air recirculation motor | 360 kWHeating capacity · Electric | Cold or hot water supplyElectric | 410 kWFriction smoke · Industrial versionSmoke generator electrical load: 10 kW |
Planning note
The height specification separates the system housing from the additional 300 mm required for the air recirculation motor. All values are guidelines; each SORGO system is individually designed and manufactured according to the product, process, capacity, installation and available utilities.
The complete table with your current selection as an A3 landscape PDF.
BROCHURE
Technical information to take away.
A compact PDF covering the product overview, processes and equipment options.
TAILORED TO YOUR NEEDS
Your system is developed around your process.
Capacity, product, trolley format, energy supply, room layout and level of automation determine the solution. SORGO plans every system for the actual operating workflow – including controls, smoke system, cleaning, documentation, installation and commissioning.