CLIMATE · RIPENING · FERMENTATION

The right climate for products with character.

Safe, gentle ripening results from the precise interaction of temperature, humidity, air velocity and time. SORGO develops complete climate and ripening systems for uniform results from the first trolley to the last.

Ripening systems

APPLICATION AREAS

Ripening systems

Salami & raw fermented sausageDry-cured hamBaconNatural ripening & noble mould

RIPENING PHASES

Each phase precisely controlled.

01

Pre-ripening · Fermentation · Sweating

Coordinate temperature, humidity and airflow.

02

Ripening · Post-ripening · Storage

Match the climate conditions to the product and ripening phase.

YOUR BENEFITS

Precise climate. Uniform ripening.

01

Alternating airflow principle

Air distribution for comparable conditions throughout the room.

02

Enthalpy utilisation · Optional

Make targeted use of energy in the climate process.

03

Gentle product control

The control system coordinates temperature, humidity and air distribution with the product so that it is dehumidified and dried gently and as quickly as possible – without case hardening.

CLEAR PROCESS AREAS

Pre-ripening, ripening and post-ripening – targeted control of every phase.

SORGO designs every process stage according to product, loading, room size and desired drying curve. Rooms can form part of a complete ripening line or operate independently.

01Active process start

Pre-ripening / fermentation / sweating

For controlled warming, fermentation, curing colour development and targeted initiation of drying. Air and climate capacity are adapted to the start of the process.

  • Precise temperature and humidity control
  • High air capacity at gentle product-level velocity
  • Reproducible start of the ripening curve
02Long-term control

Ripening room / post-ripening room / storage room

For uniform drying, ripening and stabilisation over long process times – from compact rooms to large multi-level installations.

  • Reversing alternating airflow
  • 2-way or 4-way climate system depending on product
  • Optional enthalpy-based use of suitable outside air

SYSTEM ARCHITECTURE

Flexible mixing unit installation

In SORGO climate, ripening and post-ripening systems, the mixing unit is generally installed inside the treatment room. Depending on the room concept, it can also be positioned outside. Suction, pressure, fresh air and exhaust air ducts are routed to suit each system.

01

Mixing unit inside or outside the room

Installation according to room concept and accessibility – usually inside the treatment room.

02

Ducts in the panel-built room

Protected, neatly integrated airflow.

03

Precise climate control

Air movement, humidity and temperature are matched to the product.

04

Project-specific capacity

Air volume, dehumidification capacity and the required heating and cooling capacities are matched to the respective products.

COOLING & HEATING COILS · IN-HOUSE MANUFACTURING

The core thermal component comes directly from SORGO.

SORGO manufactures its own heating and cooling coils as finned stainless steel tube coils. The fins increase effective surface area and enable high heating and cooling capacities in a confined space – with direct technical coordination and short, predictable delivery times.

01In-house manufacturing

Design, manufacturing and integration from one source – without unnecessary interfaces with external coil suppliers.

02Stainless steel 1.4301

Tubes, fins, headers and distributors are manufactured in hygienic stainless steel and supplied with suitable control valves.

03Refrigerants

Project-specific designs for CO₂, Freon/HFC, glycol, ammonia and other agreed refrigerants.

04Thermal integration

Project-specific design and integration matched to the temperature range, capacity and available energy supply.

Climate control, ripening & post-ripening

Finned-tube heating and cooling coils work with air and humidity control to maintain a stable process climate.

  • High heating and cooling capacity in a compact space
  • Flexible choice of cooling and heating medium
  • Project-specific coil size and control

INTERACTIVE SIMULATION

Experience airflow live.

Explore air paths and changes in airflow direction.

Open simulation

CLIMATE ENGINEERING

Alternating airflow principle for uniform ripening

The original SORGO climate concept combines air conditioning, return airflow and alternating distribution. This provides targeted control of temperature, humidity and air movement throughout the treatment room.

01
Exhaust air duct

Removal of recirculating air from the treatment room.

02
Suction duct

Return of recirculating air to the mixing unit.

04
Pressure duct

Supply of recirculating air, including fresh air, into the treatment room.

03
Fresh air duct

Fresh air supply to the mixing unit.

05
Reversing damper

Distribution of recirculating air to the pressure ducts for alternating airflow.

06
Climate conditioning unit

Conditioning of air temperature and humidity.

AIRFLOW IN DETAIL

Actual system details for controlled air exchange

The airflow system combines adjustable extraction with air supply into the treatment room tailored to the application.

Extraction & return

Extraction & return
Extraction & return

Adjustable discs at the extraction openings allow the extraction rate to be set. Recirculated air is collected and returned to the mixing housing.

Discharge through inlet nozzles

Discharge through inlet nozzles
Discharge through inlet nozzles

Outlet nozzles in different sizes allow air velocity and volumetric airflow to be adapted to the product and treatment room.

CONTROL & DOCUMENTATION

SORGO SCS X1 – your processes under control.

Intuitive operation on a 15.6-inch industrial touchscreen, storable programmes and precise process control. Also discover SORGO INSPECT for central documentation and optional remote operation via smartphone or tablet.

Discover control & process documentation
SORGO SCS X1 process control

BROCHURE

Product brochure.

Product overview, processes and equipment options in the PDF brochure.

Climate & ripening systems© SORGO Anlagenbau

TAILORED TO YOUR NEEDS

Your system is developed around your process.

Capacity, product, trolley format, energy supply, room layout and level of automation determine the solution. SORGO plans every system for the actual operating workflow – including controls, climate system, documentation, installation and commissioning.

PROJECT PLANNING

Let us discuss your requirements.

Find your contact