HIGH TEMPERATURE · CROSS-FLOW

Roasting, cooking and baking – uniform results on every product level.

SORGO roasting/baking systems combine high process temperatures with reversing horizontal cross-flow. For meatloaf, crusted ham and other products, they deliver uniform colour, cooking and crust formation over the entire trolley height.

APPLICATION AREAS

Roasting/baking systems

Leberkäse meatloafCrusted hamRoasted & baked productsHot-air cooked products

PROCESS SEQUENCE

01Curing colour development

02Drying

03Cooking

04Roasting

05Hot-air cooking

06Baking

07Venting

ROASTING · BAKING · HOT-AIR COOKING

Roasting/baking systems for high temperatures and uniform product colour.

The SORGO roasting/baking/cooking system combines a highly insulated stainless steel chamber with reversing horizontal cross-flow. It is suitable for meatloaf, crusted ham and products requiring uniform roasting, cooking or baking over the entire trolley height.

Reference configurationSORGO 6000 · 2 trolleys

Trolley format1,000 × 1,000 × 2,000 mm

External dimensions1,550 × 2,490 × 2,820 mm

TemperatureUp to +250 °C depending on configuration

Heating capacity30 kW base heating per trolley; supplementary capacity according to temperature

HumidityUp to 98% relative humidity

Process steamCooking configuration specified per project

UtilitiesCold water min. 4 bar · Compressed air min. 5 bar

SORGO roasting and baking system with trolley position and lateral cross-flow — Cross-flow configuration · Lateral airflow

REVERSING CROSS-FLOW

Discharge from the left, flow horizontally through the product, extract on the right – then reverse automatically.

Reversing cross-flow is adapted to the product, trolley loading and system geometry. Pneumatically operated reversing dampers change the airflow direction under programme control. A dedicated recirculation fan per trolley position supports uniform treatment across all product levels.

Process air is distributed through a side duct.

It flows horizontally through the products across the trolley height.

The opposite duct returns the air to the recirculation system.

The reversing dampers automatically reverse the airflow direction.

View into the stainless steel cooking chamber of the cross-flow system with adjustable side air slots — Cooking chamber · Configuration with adjustable air slots

TARGETED AIRFLOW

Tailored to the product and load.

Three air supply configurations are available for different products and loads. The appropriate solution is designed for the trolley and process.

01
Adjustable air slots
Air supply from left, right and centre. Slot height, number and settings follow the rack levels and trolley loading.
02
Perforated-sheet airflow
Specially shaped perforations direct conditioned air into the treatment chamber.
03
Nozzle airflow
Specially shaped nozzles direct conditioned air precisely into the treatment chamber.

Process benefits

Uniform product treatment over the trolley height and loading depth
Continuously variable air recirculation via variable-frequency drive
Sectionally adjustable air extraction
No direct radiant heat on upper product levels
Heavy-duty reinforced floor for up to 2,500 kg per trolley
250 mm thick, fully insulated loading door
Optional pneumatic door opener

LOADING DOOR

250 mmFully insulated construction

Designed for high process temperatures.

The solid loading door has a continuous silicone seal. It resists grease, acids and high temperatures and supports reliable sealing during cooking and baking.

250 mm thick, fully insulated door
Continuous silicone seal
Robust closing mechanism for everyday production

Base steam heating at 30 kW per trolley reaches a maximum of 110 °C. Supplementary electric heating is required from 150 °C.

The reference data describe a two-trolley configuration. Trolley count, temperature, heating type, airflow and dimensions are designed for each project; additional heating capacities can be selected in the technical design section.

INSIDE THE DESIGN

Cooking chamber details.

The air slots are adapted to trolley loading and occupied rack levels. The fold-down drip tray provides access to the upper system area.

Adjustable horizontal air slots in the stainless steel cooking chamber wall — **Adjustable air slots**Air discharge zones matched to trolley loading and rack levels.

Folded-down drip tray in the upper section of the roasting and baking system — **Fold-down drip tray**Access to the upper system area for inspection and maintenance.

SORGO ENGINEERING

Technology that creates measurable added value.

Reversing cross-flow

Pneumatically operated reversing dampers automatically change the horizontal airflow direction.

Up to +250 °C

High temperature range for demanding roasting, cooking and baking processes – depending on heating type and selected supplementary capacity.

Active airflow at every trolley

A dedicated recirculation fan per trolley position supports uniform results.

Heavy loads & hygiene

Vapour-tight welded stainless steel modules, solid doors and a reinforced system floor.

OPTIONAL CIP CLEANING

Defined cleaning. Matched to the system.

The CIP cleaning system is available as an option. One cleaning station can clean several connected systems sequentially. External CIP pipes are not insulated.

Cleaning scope, dosing and sequences are adapted to the components actually installed and the operational cleaning procedure.

CONTROL & PROCESS DOCUMENTATION

SORGO SCS X1 – your processes under control.

Intuitive operation on a 15.6-inch industrial touchscreen, storable programmes and precise process control. Also discover SORGO INSPECT for central documentation and optional remote operation via smartphone or tablet.

Available functions depend on the specific roasting/baking configuration; smoke functions are not assumed here.

Discover control & process documentation

CONFIGURATION & DETAILS

Genuine SORGO technology. Engineered down to the details.

01 / 02

INSTALLATION & SYSTEM FLOOR

Three floor configurations – matched to installation and hygiene requirements.

The system floor is designed to suit trolley weight, loading method, building floor and hygiene concept. Our exceptionally robust floor construction withstands the heaviest loads; wheel ruts in the system floor are a thing of the past. All three floor variants can optionally be reinforced for heavy loads. This version is specifically intended for loading by pallet truck or forklift and can be designed for loads of up to 3 tonnes per trolley position.

Optional heavy-duty reinforcement · Up to 3 tonnes per trolley position

Installation on standard floor

The chamber is installed on a finished production floor with sufficient load-bearing capacity. An entry lip is used or a suitable entry plate manufactured to ensure a safe transition.

Simplest building preparation

Recessed and flush with floor level

The system is recessed into an opening in the production floor and precisely levelled using four adjustment screws. The full area beneath the system floor is then filled with fluid concrete. The upper surface of the system floor is flush with the production floor, allowing loading trolleys to be pushed in easily.

Easy entry for heavy trolleys

Hygienic floor with underfloor cleaning

A robust system floor with a sealed welded underside stands on adjustable feet in a hygienic tray. Two upward-facing cleaning nozzles specifically rinse the area beneath the system floor.

Maximum hygiene and cleanability

The floor variants apply to single- and multi-trolley systems; load capacity, foundation recess, tray and access are coordinated for the project.Reference illustration HR 3.000 · One stainless steel chamber / one trolley

TECHNISCHE AUSLEGUNG

BK-Baugrößen und Heizleistung im Überblick.

Wählen Sie Heizungsart und Prozesstemperatur. Die Kochfunktion gehört zur Standardausstattung.

Ausführung konfigurieren

Die BK-Anlagen sind einreihig ausgelegt; die Heizung gehört bei jeder Anlage zur Grundausstattung.

Türausführung

Durchfahrsystem mit Vorder- und Rückwandtür. Anlagenlänge +200 mm.

Heizungsart

Prozesstemperatur

Gewählte AusführungElektro · Bis 150 °C · Kochen fest integriert

Die Elektro-Grundheizung mit 30 kW je Wagen erreicht bis zu 150 °C. Für 180 °C und mehr wird die elektrische Heizleistung erhöht.

Bei Elektro-, Gas- und Ölheizung erfolgt die Befeuchtung über Kalt- oder Warmwassereinspeisung.

Heizleistung und Abmessungen

Typ	Wagen	Wagenmaß	Anlagenabmessungen	Heizung / Temperatur	Kochfunktion	E-Anschlussleistung
BK3000	11-reihig	1000 x 1000 x 2000 mm	B 1450 x T 1290 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	30 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 1 = 30 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	34 kWElektro-Heizleistung 30 kW+ 4 kW Umluft und Nebenverbraucher
BK6000	21-reihig	1000 x 1000 x 2000 mm	B 1450 x T 2350 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	60 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 2 = 60 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	67 kWElektro-Heizleistung 60 kW+ 7 kW Umluft und Nebenverbraucher
BK9000	31-reihig	1000 x 1000 x 2000 mm	B 1450 x T 3440 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	90 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 3 = 90 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	103 kWElektro-Heizleistung 90 kW+ 13 kW Umluft und Nebenverbraucher
BK12000	41-reihig	1000 x 1000 x 2000 mm	B 1450 x T 4520 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	120 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 4 = 120 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	136 kWElektro-Heizleistung 120 kW+ 16 kW Umluft und Nebenverbraucher
BK15000	51-reihig	1000 x 1000 x 2000 mm	B 1450 x T 5600 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	150 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 5 = 150 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	169 kWElektro-Heizleistung 150 kW+ 19 kW Umluft und Nebenverbraucher
BK18000	61-reihig	1000 x 1000 x 2000 mm	B 1450 x T 6680 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	180 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 6 = 180 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	202 kWElektro-Heizleistung 180 kW+ 22 kW Umluft und Nebenverbraucher
BK24000	81-reihig	1000 x 1000 x 2000 mm	B 1450 x T 8840 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	240 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 8 = 240 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	268 kWElektro-Heizleistung 240 kW+ 28 kW Umluft und Nebenverbraucher
BK30000	101-reihig	1000 x 1000 x 2000 mm	B 1450 x T 11000 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	300 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 10 = 300 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	334 kWElektro-Heizleistung 300 kW+ 34 kW Umluft und Nebenverbraucher
BK36000	121-reihig	1000 x 1000 x 2000 mm	B 1450 x T 13160 x H 2820 mmAnlagengehäuse+ 300 mm Umluftmotor	360 kW Heizleistung gesamtGrundheizung · Elektro · 30 kW je Wagen × 12 = 360 kW · bis 150 °CGewählter Temperaturbereich: Bis 150 °C	Kalt- oder WarmwassereinspeisungKochen fest integriert	400 kWElektro-Heizleistung 360 kW+ 40 kW Umluft und Nebenverbraucher

Planungshinweis

BK3000 und größere Baugrößen übernehmen Wagenmaße und Gehäuse-Richtmaße aus der vorhandenen Auslegung. Zusätzlich zum Anlagengehäuse sind 300 mm für den Umluftmotor vorgesehen. Die Temperatur- und Leistungswerte sind Planungsrichtwerte; Wärmebedarf, Aufheizzeit und Medienanschlüsse werden für Produkt, Beschickung und Einbausituation projektspezifisch bestätigt.

Die vollständige Tabelle mit Ihrer aktuellen Auswahl als PDF im A3-Querformat.

TAILORED TO YOUR NEEDS

Your system is developed around your process.

Capacity, product, trolley format, energy supply, room layout and level of automation determine the solution. SORGO plans every system for the actual operating workflow – including heat supply, controls, cleaning, documentation, installation and commissioning.

PROJECT PLANNING

Let us discuss your requirements.

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