COLD SMOKING · CLIMATE · AIRFLOW
SORGO cold-smoking systems combine smoke, temperature, humidity and air movement in a targeted manner. This produces the desired smoke character with uniform treatment throughout the load.
APPLICATION AREAS
PROCESS SEQUENCE
CLEAR PROCESS AREAS
SORGO designs every process stage according to product, loading, room size and desired drying curve. Rooms can form part of a complete ripening line or operate independently.
For controlled warming, fermentation, curing colour development and targeted initiation of drying. Installed air and climate capacity matches the demanding cold-smoking stage.
For uniform drying, ripening and stabilisation over long process times – from compact rooms to large multi-level installations.
For cold smoking with precisely controlled temperature, humidity and air movement. Friction, smouldering, wood-chip, steam or liquid smoke can be connected according to project requirements.
SYSTEM ARCHITECTURE
In SORGO climate, ripening, post-ripening and cold-smoking systems, the mixing unit is generally installed inside the treatment room. Depending on the room concept, it can also be positioned outside. Suction, pressure, fresh air and exhaust air ducts are routed to suit each system.
Installation according to room concept and accessibility – usually inside the treatment room.
Protected, neatly integrated airflow.
Automatically programmed cleaning of the unit, ducts and relevant pipe sections.
Air volume, cooling, heating and dehumidification are calculated separately for each stage.
COOLING & HEATING COILS · IN-HOUSE MANUFACTURING
SORGO manufactures its own heating and cooling coils as finned stainless steel tube coils. The fins increase effective surface area and enable high heating and cooling capacities in a confined space – with direct technical coordination and short, predictable delivery times.
Design, manufacturing and integration from one source – without unnecessary interfaces with external coil suppliers.
Tubes, fins, headers and distributors are manufactured in hygienic stainless steel and supplied with suitable control valves.
Project-specific designs for CO₂, Freon/HFC, glycol, ammonia and other agreed refrigerants.
Project-specific design and integration matched to the temperature range, capacity and available energy supply.
Climate control, ripening, cold smoking & post-ripening
SORGO TECHNOLOGY
CLIMATE ENGINEERING
The original SORGO climate concept combines air conditioning, return airflow and alternating distribution. This provides targeted control of temperature, humidity and air movement throughout the treatment room.
Removal of recirculating air from the treatment room.
Return of recirculating air to the mixing unit.
Supply of recirculating air, including fresh air, into the treatment room.
010203040506Fresh air supply to the mixing unit.
Distribution of recirculating air to the pressure ducts for alternating airflow.
Conditioning of air temperature and humidity.
AIRFLOW IN DETAIL
The two original photographs show the key interfaces of SORGO airflow: uniform return airflow and targeted supply of conditioned air.
01Distributed suction openings collect recirculating air evenly and return it to the mixing unit.
02Specially shaped nozzles direct conditioned air evenly into the treatment room.
INTEGRATED HYGIENE
Integrated CIP cleaning covers the climate conditioning unit, air ducts, smoke pipework and smoke generator. Relevant system areas are automatically cleaned and then rinsed.
Cleaning, contact and rinsing steps are programmed via the system controls and performed automatically.
Hot and cold water connections, adjustable cleaning agent dosing from 1 to 10%, and pressure boosting to approximately 10 bar.
After cleaning, the system automatically rinses pipes and cleaning areas with clean water.
The climate conditioning unit, air ducts and smoke pipework can be selectively controlled through separate cleaning circuits.
Strategically positioned cleaning nozzles reach the relevant internal areas; pipes and nozzles are stainless steel.
SORGO ENGINEERING
Continuous reversal of airflow supports uniform drying and ripening throughout the room.
Suitable outside air is intelligently incorporated into the process and can reduce energy and operating costs.
Precise humidity and temperature control protects surface, colour, aroma and yield.
From compact ripening rooms to large multi-level installations with industrial loading.
CONFIGURATION & DETAILS
TECHNICAL DESIGN
The following values represent proven SORGO standard configurations and selected project versions. They provide a sound planning basis; the final design always follows the product, process and local utility supply.
From compact ripening rooms to systems for approximately 250 t of product and room heights up to 6 m.
Reversing alternating airflow with shaped nozzles for uniform drying and ripening.
Enthalpy control proportionally uses suitable outside air and reduces unnecessary cooling and heating demand.
Heating and humidification are designed separately for each project. A steam coil for heating the process air does not imply a cooking function; humidification steam is a separate matter.
Water shower and mist, glycol circuit, Freon or ammonia. Compact stainless steel finned-tube coils increase the effective surface area and provide high cooling capacity in a confined space; capacity and evaporation temperature are calculated for the product load and desired cooling time.
Cold and hot smoking are designed to suit the product and desired smoke character. Smoke generator, air volume and cleaning scope are selected according to product, aroma and output.
Fresh and exhaust air, water, condensate, compressed air, electrical connected load and data connectivity are defined as a complete interface package. SORGO X1 and SORGO Inspect enable recipe management, trends and documentation.
All specifications are planning guidelines, not a guarantee of properties. Configuration and consumption depend on factors including product temperature, loading, smoke system, cooling package, local regulations and permitted refrigerants. Larger and double-row systems are available on request.
BROCHURE
A compact PDF covering the product overview, processes and equipment options.
Smoke generators
Smoke generator, smoke path and safety are planned as one system.
Smoke generatorsCONTROL & PROCESS DOCUMENTATION
Intuitive operation on a 15.6-inch industrial touchscreen, storable programmes and precise process control. Also discover SORGO INSPECT for central documentation and optional remote operation via smartphone or tablet.
Process control is adapted to the ripening, cold-smoking, temperature, humidity and air movement requirements of the specific equipment.
Discover control & process documentation
TAILORED TO YOUR NEEDS
Capacity, product, trolley format, energy supply, room layout and level of automation determine the solution. SORGO plans every system for the actual operating workflow – including controls, smoke system, cleaning, documentation, installation and commissioning.